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| 2014 Hyundai i40 |
Fuses ans Relays
A vehicle’s electrical system is protected from electrical overload damage by fuses.
This vehicle has 3 (or 4) fuse panels, one located in the driver’s side panel bolster, the other in the engine compartment near the battery.
If any of your vehicle’s lights, accessories, or controls do not work, check the appropriate circuit fuse. If a fuse has blown, the element inside the fuse will be melted.
If the electrical system does not work, first check the driver’s side fuse panel.
Always replace a blown fuse with one of the same rating.
If the replacement fuse blows, this indicates an electrical problem. Avoid using the system involved and immediately consult an authorized HYUNDAI dealer.
Three kinds of fuses are used: blade type for lower amperage rating, cartridge type, and multi fuse type for higher amperage ratings.
WARNING - Fuse replacement
• Never replace a fuse with anything but another fuse of the same rating.
• A higher capacity fuse could cause damage and possibly a fire.
• Never install a wire or aluminum foil instead of the proper fuse - even as a temporary repair. It may cause extensive wiring damage and a possible fire.
This vehicle has 3 (or 4) fuse panels, one located in the driver’s side panel bolster, the other in the engine compartment near the battery.
If any of your vehicle’s lights, accessories, or controls do not work, check the appropriate circuit fuse. If a fuse has blown, the element inside the fuse will be melted.
If the electrical system does not work, first check the driver’s side fuse panel.
Always replace a blown fuse with one of the same rating.
If the replacement fuse blows, this indicates an electrical problem. Avoid using the system involved and immediately consult an authorized HYUNDAI dealer.
Three kinds of fuses are used: blade type for lower amperage rating, cartridge type, and multi fuse type for higher amperage ratings.
WARNING - Fuse replacement
• Never replace a fuse with anything but another fuse of the same rating.
• A higher capacity fuse could cause damage and possibly a fire.
• Never install a wire or aluminum foil instead of the proper fuse - even as a temporary repair. It may cause extensive wiring damage and a possible fire.
CAUTION
Do not use a screwdriver or any other metal object to remove fuses because it may cause a short circuit and damage the system.
Inner panel fuse replacement
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| Inner panel fuse replacement |
1. Turn the ignition switch and all other switches off.
2. Open the fuse panel cover.
3. Pull the suspected fuse straight out. Use the removal tool provided in the engine compartment fuse panel.
4. Check the removed fuse; replace it if it is blown.
5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips. If it fits loosely, consult an authorized HYUNDAI dealer.
If you do not have a spare, use a fuse of the same rating from a circuit you may not need for operating the vehicle, such as the cigar lighter fuse. If the headlights or other electrical components do not work and the fuses are OK, check the fuse block in the engine compartment. If a fuse is blown, it must be replaced.
2. Open the fuse panel cover.
3. Pull the suspected fuse straight out. Use the removal tool provided in the engine compartment fuse panel.
4. Check the removed fuse; replace it if it is blown.
5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips. If it fits loosely, consult an authorized HYUNDAI dealer.
If you do not have a spare, use a fuse of the same rating from a circuit you may not need for operating the vehicle, such as the cigar lighter fuse. If the headlights or other electrical components do not work and the fuses are OK, check the fuse block in the engine compartment. If a fuse is blown, it must be replaced.
Fuse switch
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| Fuse switch |
Always, put the fuse switch at the ON position.
If you move the switch to the OFF position, some items such as audio and digital clock must be reset and transmitter (or smart key) may not work properly.
Engine compartment panel fuse replacement
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| Engine compartment panel fuse replacement |
1. Turn the ignition switch and all other switches off.
2. Remove the fuse box cover by pressing the tap and pulling up.
3. Check the removed fuse; replace it if it is blown. To remove or insert the fuse, use the Fuse puller in the engine compartment fuse panel.
4. Push in a new fuse of the same rating, and make sure it fits tightly in the clips. If it fits loosely, consult an authorized HYUNDAI dealer
CAUTION
After checking the fuse box in the engine compartment, securely install the fuse box cover. If not, electrical failures may occur from water leaking in.
2. Remove the fuse box cover by pressing the tap and pulling up.
3. Check the removed fuse; replace it if it is blown. To remove or insert the fuse, use the Fuse puller in the engine compartment fuse panel.
4. Push in a new fuse of the same rating, and make sure it fits tightly in the clips. If it fits loosely, consult an authorized HYUNDAI dealer
CAUTION
After checking the fuse box in the engine compartment, securely install the fuse box cover. If not, electrical failures may occur from water leaking in.
Main fuse
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| main fuse |
If the main fuse is blown, it must be removed as follows:
1. Turn off the engine.
2. Disconnect the negative battery cable.
3. Remove the nuts shown in the picture above.
4. Replace the fuse with a new one of the same rating.
5. Reinstall in the reverse order of removal.
Multi fuse
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| Multi fuse |
If the multi fuse is blown, it must be removed as follows:
1. Turn off the engine.
2. Disconnect the negative battery cable.
3. Remove the fuse panel on the right side in the engine compartment.
4. Remove the nuts shown in the picture above.
5. Replace the fuse with a new one of the same rating.
6. Reinstall in the reverse order of removal.
NOTICE
If the multi fuse or main fuse is blown, consult an authorized HYUNDAI dealer.
Fuse/Relay panel description
Inside the fuse/relay box covers, you can find the fuse/relay label describing fuse/relay name and capacity. |
| Fuse/Relay panel description |
NOTICE
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
Instrument panel (Driver’s side fuse panel)
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| Instrument panel (Driver’s side fuse panel) |
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| Instrument panel (Driver’s side fuse panel) |
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| Instrument panel (Driver’s side fuse panel) |
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| Instrument panel (Driver’s side fuse panel) |
Engine compartment main fuse panel
No. .. Fuse rating .. Protected component
MULTI FUSE
1 80A EPS Control Module
2 60A I/P Junction Box (IPS 0 (4CH), IPS 1 (4CH), IPS 2 (2CH), Fuse - F13/F14/F19/F20/F21/F26/F36)
3 40A ESP Control Module, Multipurpose Check Connector
4 40A ESP Control Module, Multipurpose Check Connector
5 40A RLY. 9 (Start Relay), Ignition Switch (W/O Button Start), RLY. 6 (PDM 4 (IG2) Relay, With Button Start)
6 40A RLY. 4 (Blower Relay)
7 40A RLY. 11 (Rear Defogger Relay)
8 60A I/P Junction Box (IPS 3 (4CH), IPS 4 (4CH), Fuse - F2/F7/F9/F15)
FUSE
9 30A DC-DC Converter (AMP)
10 30A Electric Parking Brake Module
11 30A Electric Parking Brake Module
12 40A(GSL) 50A(DSL) RLY. 1 (C/FAN LO Relay), RLY. 2 (C/FAN HI Relay)
13 15A ICM Relay Box (Front Deicer Relay)
14 15A RLY. 5 (Horn Relay), ICM Relay Box (Front Deicer Relay)
15 15A RLY. 12 (HAC Relay), Stop Signal Relay
16 20A ICM Relay Box (Head Lamp Washer Relay)
17 20A D4FD & A/T : TCM
18 40A W/O Button Start : Ignition Switch, With Button Start : RLY. 8 (PDM 2 (ACC) Relay)/RLY. 10 (PDM 3 (IG1) Relay
19 40A EMS Box
20 50A I/P Junction Box (Leak Current Autocut Device, Fuse - F18/F25/F30/F34/F38)
21 10A A/C Control Module
22 10A PCM/ECM
23 15A A/T - TCM (D4FD), Transaxle Range Switch
24 10A M/T - Back-Up Lamp Switch, A/T - Rear Combination Lamp (IN) LH/RH, Rear Curtain Module, A/V & Navigation Head Unit, Electro Chromic Mirror, IPS Control Module
10 30A Electric Parking Brake Module
11 30A Electric Parking Brake Module
12 40A(GSL) 50A(DSL) RLY. 1 (C/FAN LO Relay), RLY. 2 (C/FAN HI Relay)
13 15A ICM Relay Box (Front Deicer Relay)
14 15A RLY. 5 (Horn Relay), ICM Relay Box (Front Deicer Relay)
15 15A RLY. 12 (HAC Relay), Stop Signal Relay
16 20A ICM Relay Box (Head Lamp Washer Relay)
17 20A D4FD & A/T : TCM
18 40A W/O Button Start : Ignition Switch, With Button Start : RLY. 8 (PDM 2 (ACC) Relay)/RLY. 10 (PDM 3 (IG1) Relay
19 40A EMS Box
20 50A I/P Junction Box (Leak Current Autocut Device, Fuse - F18/F25/F30/F34/F38)
21 10A A/C Control Module
22 10A PCM/ECM
23 15A A/T - TCM (D4FD), Transaxle Range Switch
24 10A M/T - Back-Up Lamp Switch, A/T - Rear Combination Lamp (IN) LH/RH, Rear Curtain Module, A/V & Navigation Head Unit, Electro Chromic Mirror, IPS Control Module
25 15A RLY. 9 (D4FD, Start Relay), ECM/PCM, Air Flow Sensor (D4FD)
26 10A ESP Control Module
27 15A G4FD/G4NC - Ignition Coil #1/ #2/ #3/ #4, Condenser
28 15A Fuel Pump Relay
29 15A G4FD : ECM G4NA/G4NC : PCM (A/T), ECM (M/T)
30 10A SPARE
31 10A G4NA - Injector #1/#2/#3/#4
32 10A
G4FD : ECM
G4NA : Fuel Pump Relay
G4NC : Fuel Pump Relay, PCM (A/T), ECM (M/T)
D4FD : Oil Level Sensor, Fuel Pressure Regulating Valve
33 20A G4NA : Ignition Coil #1/#2/#3/#4, Condenser
34 20A
G4FD/D4FD : ECM
G4NA/G4NC : PCM (A/T), ECM (M/T)
35 10A Sensor2 G4FD : Oil Control Valve #1/ #2, Oil Level Sensor, E/R Fuse & Relay Box (RLY. 1)
G4NA/G4NC : Oil Control Valve #1/ #2, Camshaft Position Sensor (Intake/Exhaust),
E/R Fuse & Relay Box (RLY. 1) D4FD : E/R Fuse & Relay Box (RLY. 1), Diesel Box (PTC Heater Relay#1), Lambda Sensor, VGT Control Solenoid Valve
36 10A Sensor1 G4FD : Oxygen Sensor (UP/DOWN), Variable Intake Solenoid Valve,
Purge Control Solenoid Valve G4NA/G4NC : Oxygen Sensor (UP/DOWN), Variable Intake Solenoid Valve, Purge Control Solenoid Valve D4FD : Camshaft Position Sensor, EGR Cooling Bypass Solenoid Valve, Diesel Box (Glow Relay)
26 10A ESP Control Module
27 15A G4FD/G4NC - Ignition Coil #1/ #2/ #3/ #4, Condenser
28 15A Fuel Pump Relay
29 15A G4FD : ECM G4NA/G4NC : PCM (A/T), ECM (M/T)
30 10A SPARE
31 10A G4NA - Injector #1/#2/#3/#4
32 10A
G4FD : ECM
G4NA : Fuel Pump Relay
G4NC : Fuel Pump Relay, PCM (A/T), ECM (M/T)
D4FD : Oil Level Sensor, Fuel Pressure Regulating Valve
33 20A G4NA : Ignition Coil #1/#2/#3/#4, Condenser
34 20A
G4FD/D4FD : ECM
G4NA/G4NC : PCM (A/T), ECM (M/T)
35 10A Sensor2 G4FD : Oil Control Valve #1/ #2, Oil Level Sensor, E/R Fuse & Relay Box (RLY. 1)
G4NA/G4NC : Oil Control Valve #1/ #2, Camshaft Position Sensor (Intake/Exhaust),
E/R Fuse & Relay Box (RLY. 1) D4FD : E/R Fuse & Relay Box (RLY. 1), Diesel Box (PTC Heater Relay#1), Lambda Sensor, VGT Control Solenoid Valve
36 10A Sensor1 G4FD : Oxygen Sensor (UP/DOWN), Variable Intake Solenoid Valve,
Purge Control Solenoid Valve G4NA/G4NC : Oxygen Sensor (UP/DOWN), Variable Intake Solenoid Valve, Purge Control Solenoid Valve D4FD : Camshaft Position Sensor, EGR Cooling Bypass Solenoid Valve, Diesel Box (Glow Relay)
Relays Table
No. .. Relay Name ... Type
37 C/FAN LO RELAY PLUG MICRO
38 C/FAN HI RELAY PLUG MICRO
39 ESS RELAY PLUG MICRO
40 BLOWER RELAY PLUG MICRO
41 HORN RELAY PLUG MICRO
42 PDM 4 (IG2) RELAY PLUG MICRO
43 FRONT WIPER RELAY PLUG MICRO
44 PDM 2 (ACC) RELAY PLUG MICRO , BURGLAR ALARM HORN RELAY .. PLUG MICRO
45 START RELAY PLUG MICRO
46 PDM 3 (IG1) RELAY PLUG MICRO
47 RR HTD RELAY PLUG MINI
48 HAC RELAY PLUG MICRO
37 C/FAN LO RELAY PLUG MICRO
38 C/FAN HI RELAY PLUG MICRO
39 ESS RELAY PLUG MICRO
40 BLOWER RELAY PLUG MICRO
41 HORN RELAY PLUG MICRO
42 PDM 4 (IG2) RELAY PLUG MICRO
43 FRONT WIPER RELAY PLUG MICRO
44 PDM 2 (ACC) RELAY PLUG MICRO , BURGLAR ALARM HORN RELAY .. PLUG MICRO
45 START RELAY PLUG MICRO
46 PDM 3 (IG1) RELAY PLUG MICRO
47 RR HTD RELAY PLUG MINI
48 HAC RELAY PLUG MICRO
Engine compartment sub fuse panel (Diesel Engine)
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